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Preparation of Lightweight Alumina-silica Castables by Replacing Closed-cell Perlite Aggregates with Coal Gangue Ceramsites

作者:ZAN Wenyu,MA Beiyue

作者單位:School of Metallurgy, Northeastern University

刊名:China’s Refractories

ISSN:1004-4493

出版年:2023-09-15

卷:32

期:3

起頁:20-25

止頁:

分類號:TQ175.4;TD849.5

語種:英文

關鍵詞:

內容簡介

Lightweight alumina-silica castables were prepared using closed-cell perlite(2-4 mm), open-cell perlite(4-6 mm) and coal gangue ceramsites(2-5 mm) as aggregates, floating beads(0.3-0.5 mm), sinking beads(0.6-0.8 mm), silica micropowder, α-Al2O3 micropowder, zirconia and zircon micropowder as fines, and Secar 71 cement(calcium aluminate cement) as the binder. The effects of the coal gangue ceramsites addition(0, 6%, 12%, 18% and 24%, by mass) on the properties of the as-prepared lightweight alumina-silica castables were investigated. The results show that:(1) the addition of coal gangue ceramsites can reduce the sintering shrinkage of the specimens and help to improve the strength and thermal shock resistance;(2) the samples with the addition of coal gangue ceramsites can produce pores in the matrix of the sintered samples, which provides enough space for the growth of CA6 complex solid solution and expands the irregular lamellar structure;(3) with the addition of coal gangue ceramsites increasing, the linear shrinkage of the samples heat treated at 1 000 or 1 200 ℃ firstly reduces and then increases, the bulk density increases and the apparent porosity decreases; the cold compression strength and the thermal shock resistance of the specimens heat treated at 1 200 ℃ firstly increase and then decrease. Thus, the optimal addition of coal gangue ceramsites is 18%.

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